Wafercutter [WACU.S2A] cleaving-tool

  • Universal Configurability
  • Automated Process
  • Cleanroom Compatible
  • Intelligent Control

WACU.S2A.01 Cleaving-Tool

Precise Wafer Cleaving in Crystal Direction

Highest Precision for the Semiconductor Industry

The Wafer Cutter S2A is our fully automated cleaving tool, developed for precise cleaving of wafers in the crystal direction. It meets the highest requirements in semiconductor manufacturing and is designed for cleanroom operation.

 

Dimensions
800 x 800 x 600 mm (W x D x H)
Installation
Table-mounted device, horizontally aligned
Wafer Sizes
150 mm (6"), 200 mm (8"), 300 mm (12")
Wafer Thickness
0.5 - 1.0 mm
Power Supply
230 V, 50/60 Hz
Connections
3x IEC connectors
Control System
Embedded PC with servo drives
Imaging
Microscope camera with USB connection

Your Benefits at a Glance

Universal Configurability

• Suitable for 6", 8" and 12" wafers

• Wafer thickness range: 0.5 to 1.0 mm

• Interchangeable components for quick changeover

• Automatic wafer size detection

 

Fully Automated Process

• Computer-controlled crystal alignment

• Automatic cleaving process after alignment

• Microscope camera for precise positioning

• Servo-controlled movement sequences

 

Cleanroom Compatible

• Designed for cleanroom use

• Minimal particle generation

• Operating temperature: 22°C ±5°C

• Relative humidity: 5% - 60% non-condensing

 

Intelligent Control

• Integrated control PC with display

• Intuitive user interface

• Adjustable cleaving parameters via XML configuration

• Servo control for precise movements

Functional Principle

The WACU.S2A splits wafers precisely along their crystal direction through an innovative process:

1. Wafer Loading: Wafer is placed in the catching element

2. Crystal Alignment: Automatic alignment via microscope camera

3. Scoring: Precise scoring with the cleaving wheel

4. Cleaving Process: Controlled breaking along the crystal plane

5. Removal: Both wafer halves can be removed

Installation & Operation [WACU.S2A]

Main Components

• Cleaving tool with interchangeable components for various wafer diameters

• Servo control for precise drives

• Control PC, screen and keyboard

• Microscope camera for crystal alignment

• Cable management housing

• Cleaving wheel with carrier

Safety and Compliance

• CE conformity according to Machinery Directive 2006/42/EC

• Risk assessment according to EN ISO 12100:2010

• Electrical safety through proper grounding

• Access restrictions for qualified electrical personnel

Maintenance and Service

Minimal Maintenance Requirements:

• Regular removal of silicon splinters

• Replacement/rotation of cleaving wheel when worn

• Service by Q-Tec or trained specialists

 

Spare Parts:

• Carrier with cleaving wheel available as standard spare part

 

Optional Customizations

• Adjustable cleaving parameters (speed, position, force)

• Configurable process sequences via XML files

• Various catching elements for different wafer sizes

• Extended software modules

Application Areas

• Semiconductor wafer production

• Quality control and material analysis

• Research and development

• Cleanroom manufacturing

• Silicon wafer processing

Scope of Delivery

• WACU.S2A cleaving tool

• Three wafer catching elements (6", 8", 12")

• Display with control PC, keyboard and mouse

• Servo control with power supplies

• Microscope camera with USB cable

• Spirit level for alignment

• All required cables and connections

• Operating manual

 

Application Areas